Steam Turbine Control

Electric Servo Actuator with Fail-Safe Protection


Replacing electrohydraulic and hydraulic actuators in steam turbine control systems with Diakont electromechanical actuators delivers safety, maintenance and durability advantages:

  • Improved safety and reliability with a fail-safe spring mechanism, redundant motor, and encoder
  • No oil issues: fully electric servo actuator design has no leakages from pumps or hoses
  • Low maintenance with a long service life
  • High durability in severe environment conditions
  • Smart digital control unit provides interface for simple integration and troubleshooting
 
High Safety Options

The fail-safe spring mechanism extracts or retracts the actuator output rod to a safe position at an extremely high speed in the event of trip command or power cutoff. The shock absorbers are mounted in the fail-safe mechanism flange to minimize the influence of shock load on the cone seating surface of the valve.

Diakont electric servo actuators deliver additional reliability with redundant motors containing two independent stators and encoders with connections to independent junction boxes mounted on the actuators.
 

Oil Free Turbine Control System

Turbine control systems based on electric servo actuators do not require any oil, hoses or pumps associated with hydraulic systems. This greatly reduces maintenance and operation costs. Additionally, this reduces fire hazards (especially for valves mounted on top of turbines), consequently reducing insurance prices.


Low Maintenance with a Long Service Life

Diakont electric servo actuators provide exceptional service life while requiring minimal maintenance. Diakont actuators use advanced roller screw technology which ensures an operation lifetime of 20 years or more. Also, Diakont suggests only re-lubrication maintenance on these actuators once every four years.


Compact Design

Diakont electric servo actuators incorporate progressive technology, including precisely machined roller screws and high-force permanent magnet synchronous motors (PMSM). These components are integrated into a single unit, providing exceptional performance in a compact footprint.


Smart Control Unit

Diakont’s control unit provides the ability to control actuators with an analog or CAN interface and facilitates easy actuator integration, potential fault detection, and troubleshooting service.


Configuration Options:
  • Fail-safe spring
  • Electromechanical brake
  • Terminal box at actuator for easy cable disconnect
  • Redundant motor, encoder and control unit
  • Manual drive and more
Specifications

 

Pilot valve control actuator

Steam valve actuator

Rated force

675 -2250 lbf (3 - 10 kN)

4 500 lbf (20 kN)

14 500 lbf (65 kN)

Stroke 

2 in (75 mm)

Up to 5.9 in (Up to 150 mm)

Up to 10 in (Up to 250 mm)

Motion time for full stroke (from motor)

0.3 - 0.5 sec

0.9 - 3 sec

Motion time for full stroke (from spring)

Under request

0.3 - 0.4 sec

Maintenance 

every 2 - 4 years

Lifetime

20 years

Protection degree IP65
Hazardous location standard Optional: ATEX Zone 2 
Mounting options Trunnion, rear clevis, front flange, custom mounting
Fail safe option
  • Fail-safe spring and internal electromagnetic clutch
  • Redundant motor and feedback sensor
  • Manual over-ride hand wheel
  • Brake

Custom Modifications

The specifications listed for the electromechanical actuators are based on typical configurations. However, custom modifications can be made easily to accommodate specific customer requirements. Contact a Diakont representative for more information.


Local Customer Service

Contact a local technical support and troubleshooting representative from Diakont facilities in the USA (San Diego), Italy (Arezzo), and Russia (St Petersburg). Diakont’s field teams support installation, tuning and maintenance. Diakont also has various test benches for endurance and functional testing.